Impact Crusher

Company Profile

 

Hangzhou Cohesion Technology Co.,Ltd has been specializing in manufacturing and supplying mining equipment and the relevant parts for over 20 years. With its own brand "PV" & "HCTC" & "Parts Village". Hangzhou Cohesion has won the fame in the industry of crushing machinery globally.

 

Our products include: Jaw crushers, cone crushers, impact crushers, vibrating feeders, vibrating screens, belt conveyors, crushing plant, dust collector & etc. Our technical team can customize for your crushing and screening plant based on your requirements.

Why Choose Us
 

High Quality

The plate surface is smooth and clean, without casting defects such as sticky sand, pores, and shrinkage cavities. It has good resistance to strong loads, impacts, and friction.

Wide Application

The toggle plates and crushers can be used to crush a variety of materials, such as iron ore, non-ferrous metal ore, granite, quartzite, pebbles, etc.

Professional Team

The company provides excellent customer service, which includes on-time delivery, quick response time, and open communication with clients.

Excellent Technology

We add rare and precious metals such as chromium, vanadium, boron, and molybdenum to the original material and use special modification technology to make the crusher toggle plate have excellent wear resistance.

Technical Assurance

Our crushing equipment and crusher wear parts can be customized according to customer requirements. After the product undergoes scientific and strict smelting, casting, heat treatment, and other processes, the wear resistance is greatly improved.

Quality Assurance

Every link of casting production follows strict standards, and the products must undergo quality inspection before leaving the factory to ensure that there are no defects.

What is Impact Crusher?

 

An impact crusher is a machine used to crush materials by impact energy. It works by feeding the material into a rotating rotor, which is equipped with a series of hammers. As the rotor spins, the hammers strike the material, causing it to break into smaller pieces.


The fundamental working principle of an impact crusher is fairly straightforward, yet its impact force can be substantial. The machine crushes materials by applying a high-speed impact force, causing them to break into smaller pieces. The material is fed through a hopper onto a rotating rotor equipped with hammers that freely move and strike the material with maximum force. The speed of the rotor and the weight and shape of the hammers determine the impact force.

Benefits of Impact Crusher

 

The material big wet processing more efficient and effective to prevent the material clogging.
Excessive moisture in materials handling, impact crusher feed chute and back plate can be equipped with a heating device to prevent bonding materials. impact crusher not be equipped with the bottom of the sieve can effectively prevent clogging.


The impact crusher is suitable hardness of the material more widely.
impact crusher hammer plate with mechanical clamping structure firmly fixed on the rotor, with a great moment of inertia when the rotation with the rotor. With respect to the hammer crusher , rotor impact crusher has a greater momentum, crushing harder to adapt to the material, they at the same time lower energy consumption.


You can easily adjust the flexible material particle size, wide adjustment range.
impact crusher through a variety of ways to adjust the expected size, such as adjusting the rotor speed, adjust the gap back plate and the grinding chamber and so on. Gap can be adjusted by adjusting the mechanical or hydraulic, hydraulic adjustment system can be easily operated locally by a button or fortune control system to complete the adjustment of the gap.


The wear and tear of wearing parts is small, metal utilization is high.
Impact broken stone hammer wear only appear in Looking at the material side. When the rotor speed is normal, the feed will drop to the board hammer surface (of attack), the back and side panels are not being worn hammer. Even Looking material this side rarely wear. And bottom grinding rod is also easy to replace. impact crusher hammer metal utilization can be as high as 45% -48%.

 

Spare parts easy to replace, a corresponding reduction in maintenance costs.
impact crusher rotor installed on only six plate hammer, with a special tool designed to easily replace the board hammer, hammer plate to replace a set time for only one shift.

Type of Impact Crusher

 

productcate-400-300

Jaw Crusher

A jaw crusher is a primary crusher that uses compressive force to break down materials. It consists of a fixed jaw and a movable jaw, with the material being crushed between them. Jaw crushers are versatile and can be used in various applications, including mining, quarrying, and recycling.

 

Cone Crusher

A cone crusher, also known as a gyratory crusher, operates by rotating the mantle within a concave bowl. As the mantle moves, it compresses the material against the concave, breaking it down into smaller pieces. Cone crushers are often used in the mining and aggregate industries for secondary and tertiary crushing.

What Size Material can be Made With an Impact Crusher?

 

 

The size of the material that can be produced with an impact crusher depends on several factors, including the type and design of the crusher, the feed size, the rotor speed, and the type of material being processed.

 

In general, impact crushers can produce sizes ranging from 40 mm to 350 mm. The final product size can be adjusted by changing the rotor speed, adjusting the gap between the impact plates, and changing the blow bar design.

 

It's important to note that the maximum feed size and the desired product size will influence the capacity of the crusher and the size of the motor needed to drive the machine.

Impact Crusher Working Principle

 

The impact crusher working principle involves a high-speed rotor that rotates around a horizontal axis. The rotor is equipped with a series of hammers that strike the material as it enters the crushing chamber. The material is then shattered against the hardened steel plates that line the crushing chamber. The shattered material falls through the grates at the bottom of the machine.

 

The size of the finished product is determined by the gap between the impact plates and the rotor. The smaller the gap, the finer the product size. Impact crushers are capable of producing a wide range of product sizes, from coarse to fine.


The impact crusher working principle also involves the use of centrifugal force. The material is thrown against the impact plates by centrifugal force as it exits the rotor. This results in a high-speed collision between the material and the impact plates, which further breaks down the material.

 

Impact crushers are available in various types, including horizontal shaft impact crushers, vertical shaft impact crushers, and impact mills. Horizontal shaft impact crushers are designed for primary, secondary, or tertiary crushing of hard rock and soft materials. Vertical shaft impact crushers are ideal for producing high-quality cubical aggregates from soft or medium-hard materials. Impact mills are similar to impact crushers, but they use the principle of impact grinding rather than impact crushing to reduce the size of the material.

 

Impact crushers are widely used in the mining, construction, and recycling industries. They are highly efficient machines that can produce a large amount of high-quality product in a short amount of time. They are also versatile machines that can be used for a wide range of applications, including crushing of rock, concrete, and asphalt.

 

The impact crusher working principle involves a high-speed rotor that rotates around a horizontal axis and strikes the material with a series of hammers. The material is then shattered against the impact plates and exits the machine through the grates at the bottom. The size of the finished product is determined by the gap between the impact plates and the rotor. Impact crushers are versatile machines that can be used in various applications and are essential equipment in many industries.

Impact crusher application

Impact crushers have gained widespread recognition in the construction and mining industries for their ability to efficiently crush a variety of materials. With their robust design and versatile applications, impact crushers play a crucial role in various stages of material processing.


Aggregate Production

Impact crushers are extensively used in aggregate production for crushing materials like limestone, granite, and basalt. Their high reduction ratios make them effective in producing well-graded and cubical aggregates for construction projects.

 

Mining Operations

In mining applications, impact crushers are employed to crush hard and abrasive materials such as ore and minerals. Their robust construction and high capacity make them suitable for primary and secondary crushing in mining operations.

Recycling

Impact crushers are crucial in recycling operations, where they are used to process concrete, asphalt, and demolition debris. The ability to crush and recycle these materials contributes to sustainable construction practices.

Industrial Applications

Beyond traditional construction and mining, impact crushers find applications in various industrial sectors. They are used in manufacturing processes to reduce the size of raw materials, facilitating downstream processing.

Cement Industry

Impact crushers are utilized in the cement industry to crush raw materials like limestone and shale. The crushed material is then processed further in the production of cement.

 
Impact Crusher Most Suitable Types Of Rocks/Minerals
 

Impact crushers are champs when it comes to softer rocks and minerals. They have a knack for smashing limestone, gypsum, calcite, and a bunch of others into tinier bits very effectively. But that’s not all they’re good at. Here’s the scoop on some of the best materials they deal with:

01/

Limestone and Gypsum
These are a dream team for impact crushers because they break easily. This means the crusher can make pieces that are all about the same size, which is awesome if you need to do more with the material later on.

02/

Asphalt and Concrete Recycling
Got old roads or buildings that need new life? Impact crushers are perfect for this job. Their powerful smacks break down these tough materials into smaller bits that you can use again, which is super efficient.

03/

Calcite and Dolomite
Since these minerals are on the softer side, the gentle whack from the impact crusher works wonders. You end up with finely crushed stuff without beating up the machine too much.

04/

Making Stuff for Roads
One cool thing about impact crushers is that they make everything pretty uniform, which is exactly what you want when you’re building roads.

 

 

 

 

 

 

 

 

We're professional impact crusher manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to buy customized impact crusher at competitive price from our factory. Contact us for quotation.

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